Programmable logic controllers are categorized according to the

Programmable logic controllers are categorized according to the

a) number of I/O points.

b) current rating of I/O modules.

c) power rating of the I/O modules.

d) cost of the I/O modules.

The correct answer and explanation is :

The correct answer is:
a) number of I/O points.

Explanation:

Programmable Logic Controllers (PLCs) are industrial digital computers designed for automation and control applications. They are categorized based on several parameters, but the number of Input/Output (I/O) points is the primary classification criterion.

1. What Are I/O Points?

I/O points refer to the number of input and output devices a PLC can handle. Inputs include sensors, switches, and buttons, while outputs include relays, motors, and actuators. The number of I/O points determines the complexity of the system a PLC can control.

2. Classification of PLCs Based on I/O Points

  • Small PLCs: Typically have fewer than 32 I/O points and are used for simple applications like small machinery automation.
  • Medium PLCs: Handle between 32 and 128 I/O points, suitable for more complex processes.
  • Large PLCs: Have 128 or more I/O points and are used in large-scale industrial automation like manufacturing plants and power stations.

3. Why Are I/O Points the Primary Criterion?

  • Scalability: The number of I/O points determines how many devices a PLC can control.
  • System Complexity: More I/O points mean the PLC can handle more complex automation tasks.
  • Modularity: Many PLCs allow expansion by adding more I/O modules, increasing flexibility.

Why Not the Other Options?

  • Current Rating of I/O Modules (b) and Power Rating (c) affect performance but are not primary classification factors.
  • Cost of I/O Modules (d) varies based on design but does not define PLC categories.

Thus, PLCs are mainly categorized by their number of I/O points, which directly impacts their capability and application range.

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