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DAY 1: INTRO TO INBOUND EXAM QUESTIONS
Actual Qs and Ans Expert-Verified Explanation
This Exam contains:
-Guarantee passing score -51 Questions and Answers -format set of multiple-choice -Expert-Verified Explanation
Question 1: Area Readiness
Answer:
The goal of area readiness is continuous readiness.
Question 2: pallet (types of container)
Answer:
Container type: pallet
Prefix: ts, paX
Description: Can hold items or other containers (cases)
example: pallet
Question 3: Drop Zone Prime (types of container)
Answer:
dz-P
Example: dz-P-PRIME, dz-P-SMALL
Question 4: drop zone reserve (types of container)
Answer:
dz-R
Example: dz-R-1, dz-P-SMALL
Question 5: Receive Lane (types of container)
Answer:
rc
Example: rc-01-WEST
Question 6: BACKLOG=NYR (ON TEST)
Answer:
NYR (NOT YET RECEIVED). Where can we look at backlog Backlog=Not Yet Received
Question 7: What is Stow to Prime?
Answer:
Is rework of items, it is bad since we lose cost for the building since item is waiting to be shipped due to additional steps.
Question 8: Two methods of stow legacy stow and AR stow.
Answer:
Legacy Stow: Stower goes to bin in aisles to stow
AR stow: Pods with bins are brought to Stow station by drives
Question 9: Tools to see line items?
Answer:
PPR
Question 10: How do we calculate STOW WIP
Answer:
Actual buffer size is being calculated using the amount of stowers, the last full hour stow rates from PPA/PPR and units from Inbound Flow Control if only WIP is proper assigned to stow drop zones. To calculate WIP for value streams not visible correctly in inbound flow control, use historical units per container (example, transhipment totes). The below formula shows you the size of the buffer in minutes of work for the stowers.
Question 11: Transshipment's SLAs (Service Level Agreement)
Answer:
Depends on the type of transshipment and arrival time. Following the SLA check for Reactive SLA tracker and review Transshipment HUB informs you about all the manifest Stow time (Include Proactive and Reactive transfers)
Question 12: All other units (Service Level Agreement)
Answer:
(non-prep and prep) must be stowed as soon as possible. Items that were received in a container but not stowed within 12 hours end up on the Inbound Aging Inventory Report. If FC is having Replenishment process (Reserve Bins), total replen processing SLA from replen's demand to stow is 12 hours
Question 13: Transshipment Pallet (types of container)
Answer:
xp
Example: xp000526429
Question 14: WHO MONITORS STOW WIP (ON TEST)
Answer:
PG or Team Lead/PA must monitor STOW WIP BUFFER
Question 15: Fast Start (FIRST ASIN SCAN TIME)
Answer:
% of AA on shift get first scan by the 10th minute.Question 16: Universal Station vs ArSaw Stations:
Answer:
Universal is manual with no robotics, where as ARSaw has robotics giving work on station.
Question 17: Nike workstation
Answer:
Blue- Assigned indicates the tote is now stage and signed into Associates station Green- Active, tote is now active because a product is taken from tote and scanned by the cognex or hand scanner Red- Problem, there is an issue with a tote; Andon for a problem solve is required.
Question 18: What is SWIP?
Answer:
Standard work in progress
Question 19: Stow KPIs
Answer:
UPF, no stow turnaways, seconds per turnaway Question 20: If you notice a mechanical issue with the stations 15 minutes before work what do you do?
Answer:
It is a red flag & notify RME & drop a SIM ticket, then put it in your end of shift hand-off/wash for the next shift.
Question 21: IDS (Intrusion Detection System)
Answer:
Stations are supplied the Rack Lights and IDS as a guide for correct stow. Bins highlighted in a magenta light are not recommended for stow as there is a risk to generate quality errors in these bins. White lights signal overhanging items.
Question 22: Case (Types of Containers)
Answer:
Container type: Case
Prefix: cs, csX
Description: can hold items
example: box
Question 23: benchmark standards
Answer:
-Ensure that all stowers areas are set up with minimum required items and WIP -Check WIP in buffers -Identify any piles (anything not in 5s, is wasted work not being stowed) -Remove safety/operational barriers -SWCL (Standard Work Check List) -VRC readily available (standard 3 min turn around time)
Question 24: Area Readiness Mechanism
Answer:
(Cycle) -Pre-Start of Shift Check -Associates arrive to work -Remove barriers -End of shift walk (done 30min-1hour before)