FREE AND STUDY GAMES ABOUT HAPS AM PILLAR EXAM

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FREE AND STUDY GAMES ABOUT HAPS AM PILLAR EXAM

QUESTIONS

Actual Qs and Ans Expert-Verified Explanation

This Exam contains:

-Guarantee passing score -24 Questions and Answers -format set of multiple-choice -Expert-Verified Explanation

Question 1: How does AM support a culture of continuous improvement?

Answer:

By empowering operators to identify and solve problems, use tools like FMEA and BDA, and implement feedback loops for ongoing enhancement.Question 2: What happens in Step 4: General Inspection Training?

Answer:

Operators learn to detect early signs of wear and use visual tools and checklists for inspections.

Question 3: What are Hard-to-Access (HTA) areas and how are they addressed?

Answer:

HTA areas are parts of equipment that are difficult to clean or inspect. AM addresses them by modifying equipment to improve accessibility.

Question 4: Who supports the AM teams beyond operators and technicians?

Answer:

Cross-functional support from Engineering, Quality, EHS, and CI teams.

Question 5: What are Sources of Contamination (SoC) and why are they important in AM?

Answer:

SoC are elements that cause equipment deterioration. Eliminating them is crucial for maintaining basic conditions and preventing breakdowns.

Question 6: What is the focus of Step 1 in the 7 Steps of AM?

Answer:

Initial cleaning to eliminate forced deterioration and begin building ownership.

Question 7: How does AM reduce unplanned downtime?

Answer:

By shifting from reactive to proactive maintenance and enabling early detection and correction of issues.

Question 8: What is the purpose of Phase 0 in AM implementation?

Answer:

Phase 0 focuses on building foundational capabilities such as training on CIL steps, establishing CL standards, and identifying sources of contamination and hard-to-access areas.

Question 9: What tools support continuous improvement in AM?

Answer:

FMEA (Failure Mode and Effects Analysis) and BDA (Breakdown Analysis).

Question 10: What are the success measures of AM implementation?

Answer:

Reduced unplanned downtime, improved equipment reliability, adherence to AM schedules, and operator proficiency.

Question 11: What are the first three steps of CIL training in Phase 0?

Initial cleaning

Answer:

What is the role of Equipment Owners (EOs)?

Question 12: How is AM integrated with the PM Pillar?

Answer:

By transferring suitable tasks like lubrication to operators and aligning AM routines with PM schedules.

Question 13: What is the significance of standardizing AM activities across shifts?

Answer:

Standardization ensures consistency, sustainability, and equal ownership of equipment care across all teams.

Question 14: How does AM contribute to skill development among operators?

Answer:

It builds technical capability through hands-on training, inspection routines, and ownership of basic maintenance tasks.

Question 15: What does CIL stand for and why is it critical?

Answer:

Clean, Inspect, Lubricate - it ensures equipment is maintained to prevent breakdowns and forced deterioration.

Question 16: How are AM DMS boards used in daily operations?

Answer:

They visualize performance, track improvements, and serve as tools during Gemba walks and Daily Direction Setting (DDS) meetings.

Question 17: What is the role of Servant Leadership in AM?

Answer:

Leaders support AM by coaching, being present on the floor (Gemba), and enabling operator ownership and problem-solving.

Question 18: What is the role of cross-functional support in AM?

Answer:

Engineering, Quality, EHS, and CI teams collaborate to ensure holistic equipment care and support AM implementation.

Question 19: Why is operator ownership important in AM?

Answer:

It enables early detection of abnormalities, reduces reliance on maintenance teams, and fosters a culture of continuous improvement.

Question 20: What are the four core Daily Management Systems (DMS) in AM?

Answer:

CIL (Clean, Inspect, Lubricate), CL (Center Lining), Defect Handling, and Changeover.Question 21: What is achieved in Step 7: Full Autonomous Maintenance?

Answer:

Operators fully own equipment care, using PDCA cycles to maintain optimal conditions with minimal intervention.

Question 22: How are AM routines developed and implemented?

Answer:

They are standardized for priority assets, integrated into DMS, and made visible and trackable on the shop floor.

Question 23: What is the purpose of Center Lining (CL)?

Answer:

To standardize machine settings and reduce variation and setup losses.

Question 24: What is the main goal of the AM Pillar?

Answer:

To empower operators to take ownership of their equipment and proactively maintain its basic conditions.