PCI Quality Control Technician Level 1 Chapter 1- 6Study Questions Latest Update - Actual Exam Questions and 100% Verified Correct Answers Guaranteed A+
A commitment to quality starts where in the organization? - CORRECT ANSWER: The
commitment to quality begins with a company's top management.
A number of principal factors in quality control are mentioned in this chapter. Name four of these. - CORRECT ANSWER: Principal factors in quality control include: -Management commitment to quality -Qualified personnel for all stages of design and production -Testing and inspection of the various materials selected for use as well as product storage and handling -Clear and complete shop drawings -Accurate testing procedures -Control of dimensions and tolerances -Proper position of all embedded items -Correct size and positioning of reinforcing steel Proper handling, placing, and consolidation of concrete Proper proportioning and adequate mixing of concrete -Appropriate and controlled curing -Proper procedure for de-tensioning and striping -Proper handling, storing, ransporting, and erecting of members -Complete and accurate production documentation
A plant producing architectural concrete products must have:
- At least one Level III technician
- At least one level I and one level II technician
- at least one Level II technician 1 / 3
- at least one Level I technician - CORRECT ANSWER: D. At least a level 1 Technician
Each plant should have a written QA program. What is this program called and what are
the minimum items to be addressed by it. - CORRECT ANSWER: Minimum items to be
addressed by the QSM are:
-Management commitment -Definition of organization structure -Management review of the QA program -Plant facilities layout and definition -Purchasing procedures for QC compliance -Uniform methods for reporting, reviewing, and maintaining records -identification of training needs -Control, calibration, and paintenance of necessary equipment -Standards for shop drawings to ensure accuracy and uniform interpretation of instructions for manufacturing handling -Procedures for review and dissemination of project-specific requirements to production and quality control personell.
Inspection and recordkeeping should cover many areas in production. List four of the areas mentioned in this chapter. - CORRECT ANSWER: Inspection and record keeping
should cover the following areas:
-identification, examination, acceptance, and plant testing of materials and subassemblies -Inspecting and recording of tensioning -Inspection of beds and forms prior to concreting -Checking of dimensions of members, numbers, size, and positions of tendons, reinforcing steel, other incorporated materials, openings, blockouts, and the like -Regular inspection of batching mixing, conveying, placing, compacting, finishing, and curing concrete -Preparation of concrete specimens for strength testing and performance of concrete tests 2 / 3
-Inspecting operations of detensioning, product removal from beds, handling, and storing -Preparation of concrete specimens for strength testing and performance of concrete tests -Final inspection of finished product prior to shipment. Monitoring dimensions, camber, blockouts, embedments, and finishes -General observation of plant equipment, working conditions, weather, and other items that have the potential for affecting the products -Products purchased from suppliers shall comply with requirements for in-plant prodcution as outlined in PCI's quality control manuals MNL-116 & 117 -To establish evidence of proper manufactureing and monitoring as outlined, a system of records shall be utilized in each plant for the procedures outlined
Post-pour inspection covers many areas that need to be checked. Name three from this
chapter. - CORRECT ANSWER: Post-pour inspections should include
-Product identification -Visual inspection of product -Product dimensional verification -Strand slippage -Camber -Product storage -Product finish
Production personnel may be involved in quality control activities in practices where
they were directly involved - true or false? - CORRECT ANSWER: False
Project samples should be used for what project conditions? - CORRECT ANSWER:
Project samples should be used when required by the project specifications and when special finishes are involved.
The flag shown on the weld symbol indicates what? - CORRECT ANSWER: Field Weld
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